Operation starts when pressing both start buttons at the same time. Horizon bq280 pur perfect binder year 2019 book counter. Backbone cutter is the phase of the perfect binding process that refers to. Pur perfect binding connecticut valley bindery and finishing. Powerful spine and side clamps allow perfect result also on. If a book block is being bound or prepared for case b. Any overflow can be diverted directly to stackers and trimmed offline. The general rule in bookmaking is that grained papers and binding boards should be aligned vertically, with the grain parallel to the spine of the book. Pur case perfect binding or pur adhesive case bound is now in wide use for commercial applications with printers and book publishers. Horizon bq280pur ifs intelligent finishing systems.
Bourgs nextgeneration, fully automated, inline perfect binder. Horizons bq280pur perfect binder is specially designed to handle the unique requirements of digital print with digital print friendly processing, quick setup and changeover for shorter production runs, book ofone capability, and even inline verification for document integrity. Pur adhesive binds a solid book block with layflat tendencies, shares yurchak. The bq280 also uses environmentallyfriendly pur glue. The flexible perfect binder with manual feeding and 5 clamps. Horizon bq160 pur perfect binder perfect book binding machine. The process involves roughing the spine of the book block enabling the glue. If your document is between 40 and 700 pages, pur perfect binding could be your perfect solution. The bb3202 is the result of a combination of the proven perfect binder bb3002 and the bourg book compiler bbc.
My book is of 440 pages 128gsm silk with a soft cover which has been laminated. The bb3102 combines the proven bb3002 driven at constant maximum speed 400 bookshour with the bourg book loader bbl, making it easy to produce a wide variety of bound softcover books, from traditional or digital print streams, with minimal operator intervention. Hot glue is then applied along the roughedup edge of the interior page block. Standard horizons bq280pur perfect binder is specially designed to handle the unique requirements of digital print with digital print friendly processing, quick setup and changeover for shorter production runs, book ofone capability, and even inline verification for document integrity. Often chosen when heavier paper is used or when excessive use of the bound book is expected. Expanding across the grain typically, a paper fiber will swell or shrink four to five times more in thickness than in length, and all paper expands across the grain. Publications bound by perfect binding include paperback books, telephone books. The spine will rough up and will glue on for a perfect bound book. Pur binding for art books and photo books bookmobile. Hunkeler popp7 book block production modules and horizon perfect binding technology are united in one complete production system. Powerful spine and side clamps allow perfect result also on uncreased covers making workflow faster and cheaper. Bourg bb3202 automated perfect binder for ondemand books.
The product is generally a simulation of case binding but with a reduced selling price due to the use of a soft cover very similar to pur and perfect binding. With pur book binding, we stack all the printed pages in a block and square them off. The bq280 also uses environmentallyfriendly pur glue which meets the requirements of layflat binding. Pur bookbinding adhesive application is ideal for premelting, side and spine gluing, and end papering for bound books or book blocks. The standard horizon bq160 pur singleclamp perfect binder satisfies the fastgrowing demand for shortrun digital photo books and prepared book blocks for case binding, with its pur adhesive system. Oct 24, 2011 martyn, i have found your article on pur binding extremely informative. Bourg bb3002 perfect binder the output of the binder can be routed to either an optional receiving conveyor or an inline post processing device there is no need to wait for all book blocks of the job queue to be prepared before starting binding finishing operations.
Able to produce perfect binds and spine taped books at a rate of up to 180 books an hour, the bqp60 is ideal for users that have divergent, lowvolume binding demands. Adjustment time no adjustment needed for thickness or format width or height typical glue consumption. A cold glue or pur polyurethane reactive adhesive adhesi. Nov 15, 2019 the device uses pur glue, which meets the requirements of layflat binding for both offset and digital prints as well as coated stock. Dispense systems for handling traditional eva adhesives also provide efficient material processing and application. The basic operation insert the book block, press the clamp button, and start the process. If the book has a higher page count, we advise a more secure binding style, like a notch or burst binding.
Pur perfect bound books welcome to the flexpress online trade print shop. The process requires all of the same steps as perfect binding but prior to the actual cover being applied to the books the signatures are sewn together creating a book that will withstand. It uniquely produces books without the intervention of an operator. Pur binding is a form of perfect binding, where the pages and cover are glued together at the spine and the other three sides of the book are trimmed as needed to give them clean perfect edges.
Then, the spine of this block is roughed up with blades or abrasives. Jul 08, 2019 at printivity, we offer both glue options for our perfect bound books. The bourg binder bb3202 eva pur c is unique to the market. After spine cutting, the book block is ready for the application of the adhesive. The first generation of pur glue was introduced in 1985, followed by the second generation in 1996 and the third generation in 2000. The third generation pur glue has a curing time of about 16 hours. The automated fks printbind kb4000 pur raises the benchmark in perfect binding through its high productivity and cost efficiency. The bourg binder bb3202 evapurc is unique to the market.
Binding speed of 8,000 cycleshour operates with eva or pur glue. In perfect binding, sewing of book signatures are not required. A no brainer, use the best pur adhesive you can find. Smyth sewn perfect the signatures, or collated book blocks, are sewn and locked together to provide longlasting durability. Then the pages are glued together along the spine with extremely strong pur adhesive. Jan 23, 2014 pur binding refers to a softcover book binding method that makes use of polyurethane reactive pur adhesive. Perfect binding is a bookbinding method by which flexible adhesive attaches a paperback cover to the spine of assembled pages in a book or magazine. Unlike in traditional saddle stitching or case binding, the book blocks travel. The compact pur binder is the perfect solution for on demand, high quality book making. Integrated controls place the book block into the clamp and start producing books.
Apr 20, 2017 pur adhesive uses a molecular bond to secure the books cover and pages, which results in a stronger and more flexible spine. The standard bq160 perfect binder can also serve as a padder and a tape binder. The differences between perfect and pur binding xcaliba. A wide variety of pur book binding machine options are available to you, such as australia. As with traditional perfect binding, a books pages and cover are glued together. Pur is resistant to this and will form a superstrong bond with all weights and finishes of paper stocks. The bb3102 offers the capability to use evahot melt or pur c adhesive systems depending on the customers needs. The book goes over the notching station, notches it one time, waits for the operator to place the cover on to the cover table, and then restart the process, whereby it.
Perfect binding bookblock custom notebooks, journals. Perfect wireless a4 book binding machine hot melt glue book paper binder puncher. The bb3202 can use pur polyurethane reactive adhesive or eva ethylene vinyl acetate adhesive to. The perfect binding process to assemble a perfect bound book, the binder operator first stacks the interior pages together to form a crisp block. I have had a book on the family history published perfect binding and they began to fall apart within a week and now they are suggesting that it be pur bound.
The bq160 can produce extremely strong, high quality perfect bound books up to 1. Perfect bound books, especially manuals, catalogs, and directories, are used by a wide variety of businesses and organizations. At rgsc we feel that with proper planning of your book project any necessity of this process is eliminated by using either pur adhesive or high end eva products. This is a way to make a strong binding of sheets of paper. Due to pur using smaller amounts of adhesive over perfect bi. The bourg bb3202 pur c features an innovative nordson gluing system that remains fully closed while dispensing the perfect amount of pur glue to the milled book block. Horizon bq160 pur perfect binder perfect book binding. It handles soft covers from 70 to 400 gsm and even hard covers 2mm thickness thanks to the exchangeable coverclamp tool. Standard bq160pur perfect binder spiral spiral binding llc. Unlike other perfect binders, the bq160 requires little adjustment.
In addition, pur binding is a type of perfect binding which is where the cover and all pages are glued together at the spine and all other sides are trimmed to ensure the edge finish is flush and perfect. Perfect binding polumark ou, saeveski 10b, 11214 tallinn. Muller martini 1 book block section 18 muller martini pocket gathering linesystem 22 clamp muller martini acoro a7 perfect binder section 1 muller martini pile cover feeder 1 meler pur closed extrusion glue system wi. Pur adhesive is the most aggressive adhesive for book binding on the market and works well on all types of paper, even aqueous coated stocks or books printed with heavy ink coverage or uncoated papers. In less than six minutes, the operator can load up to 120 book blocks into the bbl, and perform other tasks such as packing books that have just been produced while the bb3102 operates unattended for up to 25 minutes. Perfect binding equipment can bind up to 18,000 units an hour, with trimming stages slowing the process down somewhat. Then the pages are glued together along the spine with extremely strong pur. Aug 03, 2015 pur glues have the reputation of exceeding eva glues when it came to heavy coated papers, so we did some testing, assembling huge 1200page 12. The adventure is a small perfect binder using pur adhesives or hot melt for the production of. Suitable for most types of softcover print pieces, pur binding provides the ultimate in durability for printed materials that need to last. Pur binding refers to a softcover book binding method that makes use of polyurethane reactive pur adhesive. For a perfect and professional preparation of the book spine to be bonded the machine has a milling tool integrated with fiber opening tools specially made for low emission of residual dust.
Smyth sewn perfect binding capabilities reindl bindery. The digibook 200 perfect binder is suited to traditional and digital printers who require short to medium runs of pur perfect bound books to a professional standard. New perfect binder for high productivity book binding up to 420mm spine length. The bourg binder bb3102 is a fully automated perfect binding system aimed at mediumrun and shortrun production environments. Isolating the binding process from the work environment prevents vapors from escaping and air from compromising the remaining adhesive. Areas of the glue pot or perfect binder will accrue a buildup of pur. To assemble a perfect bound book, the binder operator first stacks the interior pages together to form a crisp block. This exposes more paper fibers and increases the bonding area for the glue.
Perfect binding tutorial bookbinding workshop singapore. The page pull strength of a pur bound book 27 nmm3 is more than 5. Whatever your project requires, the km 610 can deliver, including. Issuu is a digital publishing platform that makes it simple to publish magazines, catalogs, newspapers, books, and more online. A4 portrait book spine length 297 mm, thickness 5 mm.
Get the best deals on perfect binding machine when you shop the largest online selection at. Standard horizons bq280pur perfect binder is specially designed to handle the unique requirements of digital print with digital print friendly processing, quick setup and changeover for shorter production runs, bookofone capability, and even inline verification for document integrity. Perfect binding bookblock custom notebooks, journals and. The kolbus km 610 is designed for perfect binding of products at speeds up to 8,000 books per hour and make readies in as little as 15 minutes. The spine gets sawnin cords and is lacerated to give more surface for the glue to grab onto. Book blocks for photobooks, also with photographic paper.
The digibook 450 perfect binding machine is ideally suited to litho and digital printers who require medium to long runs of pur perfect bound books to a professional. It all comes down to the adhesive used during the binding process. Despite the name of the process, perfect binding is not truly perfect. The digibook 200 is equipped with a patented closed gluing.
The use of fine notching is essential with pur products in pa. The pur was clearly stronger, as well as being more flexible, which helps books lie open during reading. Book blocks with endpapers and lining for hard cover binding. Perfect binding is a common bookbinding technique used for commercially produced books as it is a fast method of binding books that can be easily scaled up to meet the production volume required by commercial book publishers. Up to 450 binding cycles per hour up to 180 books per hour. Perfect binding is the process where either flat sheets or signatures a. A simple switch allows the operator to immediately select one of three binding modes.
Once the adhesive binding machine collates all the signatures of a reading material, it roughens and flattens the edge of the spine area and applies the flexible adhesive. Specialized systems meet the needs for lower volume, bookondemand digital printingoperations as well as largescale, commercial perfect binding operations. Horizon bq280 pur binder new pur perfect binder standard horizons bq280pur perfect binder is specially designed to handle the unique requirements of digital print with digital print friendly processing, quick setup and changeover for shorter production runs, book ofone capability, and even inline verification for document integrity. Adhesive case binding is the solution for those looking to case bind digitally printed book runs. The nipping station for application of covers is manually operated or electrical as optional, and selfadjusting from minimum to maximum thickness. Adhesive bound hard cover books are made by perfect binding or pur perfect binding signatures or loose leaves book blocks and casing them in with a hard cover case.
In addition pur works well with synthetic and recycledcontent stock. Perfect bound, notch, burst, pur star print brokers. Integrated controls place the book block into the clamp and start produc ing books. As the strongest, most durable binding product available, pur delivers a 50% stronger bind than traditional eva glue. Betterbook commercial binding dispense solutions brochure. Authors also use the perfect binding method for both fiction and nonfiction titles. Smiths books also feature an added level of personalization. Pur is an abbreviation of the glue polyurethane reactive which is used to bind the book together and is the most enduring book binding glue. Easily share your publications and get them in front of issuus.
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