Np208 transfer case rebuild manual

Transtar is where i have bought rebuild kits for my 208s. A cross reference table is provide to aid you in identification of your transfer case. New venture transfer case line for purposes of this article. It doesnt matter if you need manual transmissions, 2wd or 4wd, transfer cases, new parts, used parts or accessories, weve got you covered. One of the greatest problems facing the transmission rebuilder and parts suppliers in the last decade or so is the tremendous proliferation of new units. Free pdf transfer case manuals to view or download. Np208 208 transfer case for sale smart parts automotive. Oct 11, 2009 i need to rebuild my np 263hd transfer case and looking for a manual to do this. New process attaches an identification tag to the transfer case, which identifies it by the model designation, in this case, np 205. Transfer case motorencoder the transfer case motorencoder consists of a permanent magnet pm dc motor and gear reduction assembly. Your transmission, transfer case and differential drivetrain. For copies of this catalog in pdf format go to in each volume is as follows. We stock thousands of the seals, gaskets, bearings, bushing and rebuild kits you need for your transfer case project at our warehouse and ready to ship. The np208 was manufactured with manual shift, it is a replacement unit for.

Np203 transfer case illustration exploded view is provided to assist you in identifying parts and assembly sequence details. Rebuilding the np208 transfercase 7387 chevy truck forums. All of our transmissions are dyno tested to ensure the highest quality standard possible. Please see our complete list of transfer cases for chevroletgmc, dodge, ford and jeep vehicles. The np208 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time case, the front driveshaft will not receive power when in 2wd. Here is the parts blowout for the np241dhd you can find any of the part numbers for the transfer case using the part number lookup tool. B2 collar, mode bw70 w manual shift 1 8900 ae tc70195r b3 spring. All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers. I stop vehicle, shift transfer case in neutral, then shift back into 41, position. I am sure any decent auto parts store could get you one. Rebuilding the np208 transfercase any guides or how to articles with pictures for this. Feb 27, 2018 the np242 transfer case was introduced in 1987 and provides the option of both full and parttime function with four operating modes. Rebuild kit for np208 transfer case 208 for sale online ebay.

The only thing i didnt have was a puller for a couple of the bearings. Introduction np208 transfer case rebuild manual ritingmodabad. Rebuild kits np208 transfer case parts illustration and parts. It was installed in 19801986 ford pickup trucks, 19801987 dodge pickups, 19811988 chevygmc pickups and certain 19801990 jeep models. I recommend getting a atsg rebuild overhaul manual on cdrom for the. Rebuild kit np np transfer case parts illustration and parts list. Np208 ford reman transfer case np208f reman new process np 208f ford remanufactured transfer case slip yoke style tail housing c15894, rear case c683, front case c15392ff, 4 bolt yoke 312. Np208 transfer case rebuild kits and hard parts 4wd chevy, dodge, ford and jeep. Volume 2 2016 np20216 59 volume 7 2016 np20716 36 volume 8 2016 np208 16 58. Gm np 246 transfer case master rebuild kit, gm np 246 transfer case master rebuild kit, 1998up technical update book manual.

Np208 transfer case parts the new process gear np208 transfer case was an innovative aluminum, chaindriven transfer case used in a variety of vehicles from the big three american automakers. Chevy gmc transfer case rebuild what to repair pt 2. Ive been having this strange noise ever since i lifted the truck and didnt know what its coming from. The transfer case is mounted to the output shaft of the transmission.

These parts work for 19801986 ford pickup trucks, 19801987 dodge pickups, 19811988 chevygmc pickups and certain 19801990 jeep models. Covers transfer case assembly disasse atsg203205 852553006837. The mediumduty transfer case is built using a castaluminum. When activated it turns the sector shaft of the transfer case clockwise or counter clockwise to shift the transfer case. Moses ludels 4wd mechanix magazine np231 and nv231 jeep. Big, heavy, and relatively strong despite its chaindrive, this box can be converted. Here is a documented tear down and rebuild of this unit. Np208 rebuild pdf bronco forum full size ford bronco forum. Np208 transfer case rebuild instructions wordpress com. You need a puller that goes down through them, when its turned it has little tabs that slide under the. Np208 transfer case midwest transmission center, inc. I was just looking for a np208 manual, because mine is leaking atf and. This is an aluminum case chain driven parttime unit used in many domestic trucks in the 80s. Each transfer case is unique and specific to the vehicle.

Sep 30, 2009 thread sealer permatex, used on studs that go through to the inside of the transfer case. How to identify an np 205 transfer case free online repair. This can be done without a press, and with basic tools. The new process np208 transfer case is a strong, reliable unit that features 2. If you decide to replace your np 208 transfer case with a remaufactued unit with a 12 month unlimited milage warranty. How to rebuild a new process np transfer case youtube. Check tag located on rear of unit for model number. The novak guide to the new process 207 transfer case. We have a large inventory of rebuilt np208 transfer cases plus transfer case parts. Chevygm np208 new process transfer case, np208c transfercase. Rebuild kit for np208 transfer case new process 208. New process model np203 rebuild kits and parts full time transfer case the np203 transfer case was used by dodge from 19741979, ford from 1974 to apr 2003 i need a link to a good np203 rebuild site.

Trouble rebuilding gm np208 transfer case pirate 4x4. Tc repair manual for np203 safe secure checkout information shown on this web site was obtained from reliable sources and is believed to be accurate and complete at the time of publication. Transfer case np203 rebuild kits drawing and parts list. Toll free 18889957278 performance built np208f, np208d, np208c, np208j transfer case. Count the number of bolts mounting the transfer case to the. The new processnew venture type 231 transfer case is identified by its distinct i. The np203 transfer case is a chain driven transfer case with a cast iron case. Well in this rather unexpected episode you will see me disassembling the transfer case after it had already been assembled.

The np203 transfer case was used by dodge from 19741979, ford from 1974 to 1979 and chevrolet and gmc from 1973 to 1979. Dodge trucks use a 23spline input, while gm has two different inputs. Locate the identification tag found on the back of the np 205 case. I came across the np208 rebuild pdf a few days ago. There are some needle bearings pressed into the case. Np203 np205 atsg transfer case rebuild manual 203 205 service. Bearing rebuild transfer case np208 kits and parts are you having problems with your np208 transfer case and need a rebuild kit or replacement parts. Rebuild kit for np208 transfer case 208 about this product product identifiers more items related to this product best selling in manual transmission parts. The link below will take you to the transfer case section for a 2nd gen dodge ram truck.

When you order an np246 transfer case rebuild kit or np246 transfer case rebuild parts, keep in mind there are slight variations between dodge and gm units. I need to rebuild my np 263hd transfer case and looking for a. The np205 gear driven transfer case is considered by many to be the king of bulletproof. The estimated delivery time is about 37 days from the date of purchase depending on your location. The transfer case is no different, with a number of new units appearing annually. Our gm, chevy, dodge, jeep, and ford np208 transfer case has been wholesale priced while maintaining a strict standard of quality. The 231 is popular on the jeep yj wrangler, jeep tj wrangler, the jeep xj cherokee and some jeep grand cherokee models. It is located on the left hand side drivers side of the transfer case. These numbers are critical in determining the exact transfer case for your vehicle. My np208 t case was making a crazy loud grinding noise. This do it yourself video walks you through the process of disassembly using the transfer case. Np246 transfer case parts gm transfer case rebuild parts. April 8th, 2019 ford gm jeep np208 transfer case rebuild kit tce order rebuilt. What i am looking for specifically they have manuals and know everything.